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RE: Low crossover and thinner mylar and foil

Get Phil at Marchand to build you new boards with the same slope but the crossover frequency (actually both HP and LP freq would be doubled) one octave higher, or keep the same crossover frequency but go for a steeper crossover - say a symmetrical LR4. Then you plug in the new boards and can play more loudly - and can swap back the original boards for low volume playback if you end up lacking detail with the new boards.

I would personally go for the LR4 choice since it is not that bad in a 2 way biamp setup and would allow you to keep an octave's worth of the midrange driver's higher resolution.

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